How to: Create Angel/Halo Eye

**Superman** · 4-9-04, 0:10

This was not done by me, so I can take no credit. I just searched and this is by far the best thing I found. This was not originally done for a MX-6, so the sizes may not be exactly. But I figure as time goes by the true numbers will present themselves.

Instead of a round glass rod used by BMW, I used a clear acrlyic rod. I bought it for $2.99 at a home improvement store, such as Home Depot or Bed Bath & Beyond. The rod is actually made for your window blind to open/close the blind when you turn it left/right. It is about 3 feets long, and you can create 2 to 3 angel eyes depending on how big your ring is. The rod has a hex-shape structure, not a round shape like the BMW, but it will do just fine.

The first thing I did was to create a circular ring out of it. I measured the diameter of my high-beam projector housing, which comes out to be 4" long (or 2" radius). Using the circular formula (C=2'pi'r, where pi=3.14), you'll have to cut your rod about 12.5 inches long. I suggest cutting it 15" long, and use the extra inches as handles to help in the molding process.

Next, I find an aluminum can or jar that has the same diameter as the ring or close to it (I used a peanut jar). After heating the rod in a small toaster oven for about 5-7 minutes at 300°F, I held the two ends of the rod with a pair of pliers, and wrapped the rod around the glass jar with one end crossing over the other end. The flexible rod will harden within a minute. So, you may have to repeat this step 1 more time to mold it into a perfect circular ring. Once done, you can use a Dremel tool to cut the extra handles that were used during the molding process. You will end up with one end above the other, as shown. Don't worry, just simply put it back in the oven one last time and allow the end to soften and flatten.

To test out how it lights up, I put a small halogen bulb between the open ends of the ring. "Wait a minute here, young man. It doesn't look like 'Angel Eye'. No halo ring effect."

Yes, I know. That is because light goes in straight line, and it takes the shape of whatever object it goes through. In the case above, it goes through one end of the rod and out the other end, like a fiber optic cable. In order to make it lights up like the true 'Angel Eye', I had to refract the light as it goes through the rod by making multiple cuts (scratches) along the rod. I used a Dremel tool to create cuts along the rod. If you don't have a Dremel tool, you can use a small saw or a butter knife. It will take you longer though. A Dremel Tool set would cost about $29 to $59, depending on certain features such as cordless, variable speed, attachments, and accessories. It has many uses, such as cutting, sanding, curving, buffing, drilling, etc. Good tool to have for hobbies.

**Superman** · 4-9-04, 0:15

Cuts along the back-side of the rod.

On the front side,
the cuts are multipled by the hex-shape.

With a Dremal tool, you can
create the cuts in 3-5 minutes.

Full view of angel eye rod.

Angel eye with some foreground light.

The halo ring effect
is more noticeable at night

Closeup shot of light being refracted
through the cuts along the rod.

Instead of using halogen light, I used LED light for my angel eye. Halogen bulb is not only very hot and inefficient, it doesn't last very long. I don't want to open up my headlight unit to replace the bulb every time it burns out. LED is a great alternative. It is very very efficient, lasts very very long, and produce very little heat. They cost from around $1.99 to $3.99 each at your local Radio Shack store. Note that LED bulbs are not like any other halogen bulbs where you can just connect positive and negative wires to them to light them up. You must use a resistor on the positive lead. The purpose of the resistor is to limit/resist high current going through the LED bulbs. LED bulbs require only a small amount of current to light up. Hence the efficiency. Resistors should cost from $0.99 to $1.99 for a set of 5.

**Superman** · 4-9-04, 0:18

A white LED bulb.

A 1100 vs a 2000 mcl LED bulbs.

A resistor of 220 ohms

LED light comes in many different color, red, blue, orange, yellow, green, and white. Red is really nice and will definitely make your car stand out, but I used white LED to be compliance with state laws. They even come in multi-blinking colors too, and I think cops love them. They'll be happy to turn on their version of multi-blinking color light.

Angel Eye with white LED.

Angel Eye with blue LED.

Angel Eye with red LED.

Angel Eye with white LED.

After testing them out, it was time for me to put them into my HID projector headlight unit. First, I had to open apart my headlight unit. This is done by heating it in a cooking oven for about 10-15 minutes at 350°F or until the glue loosen. I had to remove any access components that may melt, including my 8000k HID bulb and any attached wires. Be very careful when separating your projector unit because the glue will stick to anything it can get a hold of. Think of hot melted cheese on a slice of pizza when you pull it apart.

Here's my recommendation: As you pull apart the front cover from the headlight unit, cut/trim the cheesy web-like glue. Remember, pull a little and then trim a little, and repeat this step. Take your time and do it slowly. You have about 20 minutes before the glue harden. Plenty of time. As you trim, the glue will retract, and you can reuse the glue later when re-attaching the headlight back together.

To secure the LED bulbs into my Eagle Eye ring, I drilled a hole in both ends of the ring. I used two white LED bulbs and paired them together. With a resistor and wires soldered to the LED bulbs, I inserted the bulbs inside the holes of the ring. I wrapped black electric tape around it to hide to LED bulbs. I ran the wires through the water drainage opening on the headlight unit. I then glued the rings to the outer frame of my high-beam housing, using clear silicon adhesive. I applied only a small amount of glue to the un-scratch/un-cut part of the ring.

High-beam housing without Angel Eye.

High-beam housing with Angel Eye.

Angel Eye at work with halogen bulb.

Closeup shot.

-Andrew

4-9-04, 0:10	#1 (permalink)
Superman Join Date: Dec 2002 Location: Jacksonville, FL, USA Age: 23 iTrader: (0)	How to: Create Angel/Halo Eye This was not done by me, so I can take no credit. I just searched and this is by far the best thing I found. This was not originally done for a MX-6, so the sizes may not be exactly. But I figure as time goes by the true numbers will present themselves. Instead of a round glass rod used by BMW, I used a clear acrlyic rod. I bought it for $2.99 at a home improvement store, such as Home Depot or Bed Bath & Beyond. The rod is actually made for your window blind to open/close the blind when you turn it left/right. It is about 3 feets long, and you can create 2 to 3 angel eyes depending on how big your ring is. The rod has a hex-shape structure, not a round shape like the BMW, but it will do just fine. The first thing I did was to create a circular ring out of it. I measured the diameter of my high-beam projector housing, which comes out to be 4" long (or 2" radius). Using the circular formula (C=2'pi'r, where pi=3.14), you'll have to cut your rod about 12.5 inches long. I suggest cutting it 15" long, and use the extra inches as handles to help in the molding process. Next, I find an aluminum can or jar that has the same diameter as the ring or close to it (I used a peanut jar). After heating the rod in a small toaster oven for about 5-7 minutes at 300°F, I held the two ends of the rod with a pair of pliers, and wrapped the rod around the glass jar with one end crossing over the other end. The flexible rod will harden within a minute. So, you may have to repeat this step 1 more time to mold it into a perfect circular ring. Once done, you can use a Dremel tool to cut the extra handles that were used during the molding process. You will end up with one end above the other, as shown. Don't worry, just simply put it back in the oven one last time and allow the end to soften and flatten. To test out how it lights up, I put a small halogen bulb between the open ends of the ring. "Wait a minute here, young man. It doesn't look like 'Angel Eye'. No halo ring effect." Yes, I know. That is because light goes in straight line, and it takes the shape of whatever object it goes through. In the case above, it goes through one end of the rod and out the other end, like a fiber optic cable. In order to make it lights up like the true 'Angel Eye', I had to refract the light as it goes through the rod by making multiple cuts (scratches) along the rod. I used a Dremel tool to create cuts along the rod. If you don't have a Dremel tool, you can use a small saw or a butter knife. It will take you longer though. A Dremel Tool set would cost about $29 to $59, depending on certain features such as cordless, variable speed, attachments, and accessories. It has many uses, such as cutting, sanding, curving, buffing, drilling, etc. Good tool to have for hobbies.
	Formerly xxtavixx ---Now dating Lambera, he's the woman---

4-9-04, 0:15	#2 (permalink)
Superman Join Date: Dec 2002 Location: Jacksonville, FL, USA Age: 23 iTrader: (0)	Cuts along the back-side of the rod. On the front side, the cuts are multipled by the hex-shape. With a Dremal tool, you can create the cuts in 3-5 minutes. Full view of angel eye rod. Angel eye with some foreground light. The halo ring effect is more noticeable at night Closeup shot of light being refracted through the cuts along the rod. Instead of using halogen light, I used LED light for my angel eye. Halogen bulb is not only very hot and inefficient, it doesn't last very long. I don't want to open up my headlight unit to replace the bulb every time it burns out. LED is a great alternative. It is very very efficient, lasts very very long, and produce very little heat. They cost from around $1.99 to $3.99 each at your local Radio Shack store. Note that LED bulbs are not like any other halogen bulbs where you can just connect positive and negative wires to them to light them up. You must use a resistor on the positive lead. The purpose of the resistor is to limit/resist high current going through the LED bulbs. LED bulbs require only a small amount of current to light up. Hence the efficiency. Resistors should cost from $0.99 to $1.99 for a set of 5.
	Formerly xxtavixx ---Now dating Lambera, he's the woman---

4-9-04, 0:18	#3 (permalink)
Superman Join Date: Dec 2002 Location: Jacksonville, FL, USA Age: 23 iTrader: (0)	A white LED bulb. A 1100 vs a 2000 mcl LED bulbs. A resistor of 220 ohms LED light comes in many different color, red, blue, orange, yellow, green, and white. Red is really nice and will definitely make your car stand out, but I used white LED to be compliance with state laws. They even come in multi-blinking colors too, and I think cops love them. They'll be happy to turn on their version of multi-blinking color light. Angel Eye with white LED. Angel Eye with blue LED. Angel Eye with red LED. Angel Eye with white LED. After testing them out, it was time for me to put them into my HID projector headlight unit. First, I had to open apart my headlight unit. This is done by heating it in a cooking oven for about 10-15 minutes at 350°F or until the glue loosen. I had to remove any access components that may melt, including my 8000k HID bulb and any attached wires. Be very careful when separating your projector unit because the glue will stick to anything it can get a hold of. Think of hot melted cheese on a slice of pizza when you pull it apart. Here's my recommendation: As you pull apart the front cover from the headlight unit, cut/trim the cheesy web-like glue. Remember, pull a little and then trim a little, and repeat this step. Take your time and do it slowly. You have about 20 minutes before the glue harden. Plenty of time. As you trim, the glue will retract, and you can reuse the glue later when re-attaching the headlight back together. To secure the LED bulbs into my Eagle Eye ring, I drilled a hole in both ends of the ring. I used two white LED bulbs and paired them together. With a resistor and wires soldered to the LED bulbs, I inserted the bulbs inside the holes of the ring. I wrapped black electric tape around it to hide to LED bulbs. I ran the wires through the water drainage opening on the headlight unit. I then glued the rings to the outer frame of my high-beam housing, using clear silicon adhesive. I applied only a small amount of glue to the un-scratch/un-cut part of the ring. High-beam housing without Angel Eye. High-beam housing with Angel Eye. Angel Eye at work with halogen bulb. Closeup shot. -Andrew
	Formerly xxtavixx ---Now dating Lambera, he's the woman---